Overmolded Cable Assemblies

Custom overmolded cable assemblies are a complete assembly that seamlessly combines the various parts of the cable and connector to meet customer needs.

Overmolded cable assemblies.

Various overmolded cable assemblies custom manufactured for each application. When designing cable assemblies engineers are using the overmolding process to provide strain or bend relief. The overmolding process involves injecting molten material into a mold cavity that when cooled conforms to the desired shape. Molex designs overmolded cable assemblies capable of delivering 3 0 to 80 0a current ratings depending on the connector family.

Available in nearly limitless shapes sizes materials and configurations overmolded cable assemblies are designed for extra protection against harsh conditions demanding environments abrasion sterilization and. The overmolded mxc cable assemblies deliver ultra high performance with bandwidth capabilities extending up to the terabit per second range e g 64 25gb s fibers 1 6tb s and have a rugged expanded beam interface that supports lower overall costs due to fewer parts and simpler assembly with no fiber polishing required as well as reduced. Whether you are looking for overmolded cable assemblies that can withstand harsh or demanding environments or have performance parameters that must be met for your industry the team at dc electronics will make it possible. With the majority of movement between the cable and connector occurring at the cable exit overmolding improves performance and enhances the cable life.

This includes grommets as part of the assembly for any point s where an assembly needs to be installed through. Overmolded cable assemblies are the most rugged class of interconnect wire harnessing available. Overmolded injection molded molded cable assemblies galaxy is a leading manufacturer of custom over molded cable assemblies also called molded cable assemblies or injection molded cable assemblies. Overmolding is the preferred solution for environmental protection of military aerospace and harsh environment industrial interconnect cable assemblies.

Overmolded cable assemblies offer 360 degree strain relief improved pull strength and flexible support at the cable exit. A overmolded cable assembly generally replaces an assembly that would otherwise rely on a backshell for protection and support. An overmolded cable assembly is a cable assembly with an end or ends that are molded to create a sealed connector or plug to help improve the performance and durability of the assembly.